Quality Assurance: Engineering Excellence in Every Stitch
At Banian City, quality is a scientific metric, not an opinion. We follow **AQL 2.5 International Standards** to ensure your brand receives retail-ready garments with zero shrinkage and absolute color fastness.
Dimensional Stability
We guarantee less than 3% shrinkage across our 180-240 GSM cotton fabrics through industrial pre-shrunk processing.
Color Integrity
Using reactive dyeing, we achieve Grade 4+ color fastness, ensuring zero bleeding even in dark shades like Navy and Black.
Stitching Tensile
Our 5-thread interlock stitching provides superior seam strength, preventing “run-and-rip” issues in high-stress areas.
Our 5-Point Quality Control System
In the competitive apparel market, the difference between a successful D2C brand and a failure is consistency. As a leading manufacturer in Tirupur, Banian City has developed a proprietary 5-Point QC system that monitors every millimeter of your bulk order.
Stage 01: Pre-Production Fabric Audit
Before a single scissor touches the fabric, our lab technicians test the rolls for GSM accuracy and pilling resistance. We only use 100% Combed Cotton yarn to ensure a smooth, long-lasting surface.
Stage 02: Pattern & Grading Accuracy
A 1-centimeter error in a pattern can ruin the fit of an entire batch. We use digital CAD software for pattern grading, ensuring the “Oversized” drape or “Regular” fit is identical from XS to 5XL.
Stage 03: In-Line Production Monitoring
Our supervisors conduct hourly “In-Line” checks. We verify needle tension, SPI (Stitches Per Inch), and print alignment in real-time to catch errors before they multiply.
Stage 04: Post-Production Finishing
After assembly, every garment is thread-trimmed and undergoes an industrial steam-pressing process. This stabilizes the fabric and prepares it for a final dimensional check.
Stage 05: Final AQL 2.5 Sampling Audit
Based on the order volume, we perform a random audit using the **AQL 2.5 Standard**. If the sample batch fails even by 1%, the entire lot is re-inspected. We do not ship “Seconds” or “B-Grade” stock.
Why Tirupur Quality is World-Famous?
Tirupur’s reputation as the “Knitwear Capital” is built on its advanced dyeing and processing units. By working with Banian City, you tap into this high-end infrastructure. We ensure that your brand, whether located in Bengaluru, Mumbai, or Delhi, receives the same quality that Tirupur exports to the USA and Europe.
Quality Assurance FAQ
What happens if I find a defect in my bulk order?
We have a 100% replacement policy for manufacturing defects. Since we follow AQL 2.5 standards, the defect rate is typically near zero, but we stand by our craftsmanship for every single unit.
How do you ensure the print doesn’t crack after washing?
We use high-grade plastisol and DTF inks that are heat-cured at 160°C. This ensures the bond between the ink and the fabric fibers is permanent.
Do you use bio-washed fabric for all orders?
Yes. Our standard 180 GSM and 240 GSM fabrics are bio-washed with silicon softener to prevent pilling and ensure a premium hand-feel.