Integrated Production Hub

What We Do: Full-Scale Garment Engineering

From **Yarn Sourcing** to **Global Dispatch**, Banian City is a 360° apparel manufacturing powerhouse in Tirupur. We build the physical foundation for the world’s fastest-growing clothing brands.

Bulk Manufacturing

Mass production of T-shirts, Hoodies, and Joggers with a strict focus on **AQL 2.5 Quality Standards**. We handle batches from 50 to 50,000 units.

Advanced Branding

High-definition Screen Printing, Puff Print, Computerized Embroidery, and **High-Density DTF** applications that never crack or fade.

New

Private Labeling

Complete “Brand-in-a-Box” solutions. Custom neck labels, branded wash-care tags, and sustainable luxury packaging.

Our 7-Stage Manufacturing Journey

01

Fabric Sourcing & GSM Calibration

We source premium combed cotton yarn and knit fabrics to your exact specs (180, 240, or 350 GSM). All fabrics undergo **Azo-free reactive dyeing** for skin safety.

02

Pattern Making & Grading

Our masters create 2D blueprints using modern software, ensuring perfect fits across all sizes (XS to 5XL). Special focus on modern **Drop-Shoulder** patterns.

03

Precision Cutting

Fabric is laid and cut with industrial precision to minimize wastage and ensure symmetry in every garment piece.

04

Branding & Decoration

The cut panels are sent to our printing/embroidery lab. Whether it’s a subtle logo or a massive back-print, we ensure pixel-perfect execution.

05

Industrial Assembly

Skilled tailors assemble the pieces using **5-thread overlock** and flat-lock machines for maximum seam strength and retail durability.

06

Bio-Wash & Finishing

Garments are bio-enzymed to remove pilling and silicon-softened for a premium hand-feel. Industrial steam-ironing follows for a crisp finish.

07

Dispatch & Logistics

After a final 5-point QC check, your bulk order is packed and dispatched via our PAN India logistics partners (Express Air or Surface).

Advanced Tirupur Infrastructure

Banian City operates out of a high-efficiency facility in Tirupur. We don’t outsource our core quality; we own the machines that make your brand.

Auto-Embroidery Units
Chemical Testing Lab
Express Printing Lab
Bulk Packing Center
Banian City Factory Floor

Our B2B Philosophy

We are a dedicated **Manufacturing Unit**, not a retail store. To maintain the highest quality for our B2B partners, we strictly follow these guidelines:

  • We do NOT sell single pieces. Minimum order is 50.
  • We do NOT use cheap non-combed fabrics.
  • We do NOT compromise on stitching thread quality.